1. Manufacturing Process
The production of dental implant screws involves a highly controlled and precise workflow to ensure safety, functionality, and biocompatibility:
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Material Selection & Bar Cutting
High-grade titanium or zirconia rods are selected and cut into appropriate lengths for machining. -
Обработка с ЧПУ
Advanced CNC lathes are used to produce the core shape, thread, and connection interface of the implant screw with micron-level precision. -
Thread Rolling / Milling
Threads are formed using specialized tools to optimize insertion torque and bone contact. -
Поверхностная обработка
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Sandblasting and Acid Etching (SLA): Increases surface roughness to enhance osseointegration.
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Анодирование (for titanium): Improves corrosion resistance and color coding.
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Polishing (for abutments or visible parts): Ensures aesthetic and smooth surfaces.
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Cleaning & Ultrasonic Degreasing
Multi-stage ultrasonic cleaning in medical-grade solvents removes any residues or contaminants. -
Quality Inspection
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Dimensional inspection using optical comparators or CMM.
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Surface roughness, hardness, and thread integrity testing.
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Bioburden and endotoxin testing in certified labs.
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Laser Marking
We etch product codes and batch information using medical-grade laser systems to ensure full traceability. -
Sterile Packaging
We package the final products in ISO Class 5 cleanrooms and sterilize them using gamma or EO methods.
2. Materials
High-purity and biocompatible materials are used to ensure safety and longevity:
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Titanium Grade 4 – Commercially pure, excellent osseointegration, corrosion-resistant.
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Titanium Grade 5 (Ti-6Al-4V ELI) – Stronger alloy with excellent fatigue strength and biocompatibility.
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Zirconia (ZrO₂) – Used in metal-free implants for better aesthetics in the anterior region.
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Medical-Grade Stainless Steel – Occasionally used for temporary components.
3. Key Features
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✅ Excellent Biocompatibility
Safe for long-term use in the human body with no toxic reactions. -
✅ Strong Osseointegration
Treated surfaces promote bone growth and implant stability. -
✅ High Precision Threads
Designed to reduce insertion torque and avoid bone trauma. -
✅ System Compatibility
Compatible with various dental implant platforms and abutments. -
✅ Sterile, Traceable Packaging
Ensures patient safety and regulatory compliance. -
✅ Customizable Options
Available in various diameters, lengths, and connection types (hex, conical, Morse taper).
